Forging Ahead With Solar
Innovation in Manufacturing at Forge Resources Group

Challenge: Managing Energy Costs in a Power-Intensive Manufacturing Environment

Manufacturing forged metal parts requires significant, consistent energy input. As Forge Resources Group continued to grow, energy costs became one of the company’s largest controllable expenses, second only to labor.

At the same time, the leadership team wanted to:

• Reduce exposure to long-term utility rate increases
• Make strategic investments that would strengthen competitiveness
• Reframe manufacturing from an old, unchanging industry to one driven by innovation and responsible leadership—strengthening trust with employees, customers, and the communities where they operate.

Solution: Large-Scale Solar Built for Manufacturing Operations

StraightUp Solar partnered with Forge Resources Group to design a phased commercial solar solution aligned with manufacturing-scale energy demand.

The project includes four solar arrays with a combined capacity of 3.5 MW, designed to integrate with existing facilities and utility infrastructure. StraightUp Solar supported the project from early feasibility and incentive guidance through permitting, construction, and commissioning—helping navigate utility coordination and complex timelines.

Ongoing monitoring and service ensure the systems continue performing as a reliable part of FRG’s long-term operations.

Results: Energy Stability That Supports Growth

With solar now producing power on-site, Forge Resources Group has stabilized a portion of its energy costs—reducing exposure to market volatility and supporting more predictable operating expenses.

The project has also:

• Reinforced FRG’s reputation as a forward-thinking manufacturer
• Become a visible investment in the company’s future for employees and prospective hires
• Supported long-term planning by helping control one of the company’s most variable operating costs

By reinvesting energy savings back into facilities, equipment, and workforce, FRG is using solar to strengthen both business performance and community presence.

Why StraightUp Solar? 

Forge Resources Group selected StraightUp Solar for their experience delivering complex industrial solar projects for manufacturers—and for the long-term support that extends well beyond installation. As Vice President Kent P. shared, “StraightUp Solar had the expertise and project management skills to get this project done… in a timely manner and not have surprises.” Our full-time O&M team ensures the system continues delivering value well beyond installation.